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[[category:equipment]][[category:design]]
[[category:equipment]][[category:design]]
= Laser Cutter and Engraver=


= Thunder Laser =
= Thunder Laser =
<div>
<div>
[[File:Thunderlaser.jpg|left|x200px]]
[[File:Laser Dabney.jpg|left|x300px]]
Thunder laser - Nova 35 from [http://www.ThunderLaser.com ThunderLaser.com]
Thunder Laser - Nova 35, 100W from [http://www.ThunderLaserUSA.com ThunderLaserUSA.com]
 
Bed size: 900mm x 600mm x 230mm (35.4” x 23.6”x 9.1”)
 
100 Watts of laser power from a CO2 laser at 10.64µ wavelength.
Cuts up to 1/2 inch material.
 
 
 
 
 
 


900mm x 600mm x 230mm (35.4” x 23.6”x 9.1”) 100 Watts of Power


Cuts up to 1/2 inch material
Materials which can be cut include:
Materials which can be cut include:
*Plywood  
*Plywood  
Line 14: Line 25:
*Paper, card stock, and poster board
*Paper, card stock, and poster board
*Vegetable tanned leather  
*Vegetable tanned leather  
*Craft foam  
*Craft foam
*Insulation board (the pink or green type with fire retardant)
 
Most of those can also be etched, meaning an image is burned into the surface. Other materials can be etched, but not cut, like glass, ceramics, or painted metal.
 
Materials which ''can not be cut'' include:


All of those can also be etched, meaning an image is burned into the surface. Other materials can be etched, like glass, ceramics, or paint.  
*Vinyl (including PVC, fake leather, Naugahyde, "Moleskin" notebooks, etc.) Watch this to see how to test for it: https://www.youtube.com/watch?v=ZqIU8yAobkc


Materials which can not be cut include
*Poly-carbonate (it cuts but then melts back together or turns black)
Vinyl (including fake leather, Naugahyde, "Moleskin" notebooks, etc.), Poly-carbonate, Metal (It can burn off the protective paint, but the metal will not be affected.), Latex


*Metal (It can burn off the protective paint or anodized color, but the metal will not be affected.)
*Latex
*Styrene, styrofoam, (They tend to catch fire, and they also produce lots of sooty residue)
Also, some other materials produce excessive soot, smoke, or fine threads of molten plastic that can clog the exhaust system. The fan is very hard to clean. Please be aware of what your cut is producing!
   
   
[[Media:ThunderLaserParameters.pdf|Chart of Speeds and Power]]
[[Media:ThunderLaserParameters.pdf|Chart of Speeds and Power]] (Starting point settings. Materials vary, and the laser is weaker than when it was new.)
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</div>
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We have a rotary device for engraving mugs, glasses, water bottles, and other cylindrical things. It is the RotoBoss Jr. For instructions, see '''[https://docs.google.com/document/d/1sl-nNhRXbD3OrzL0xEnZpIiWI-ggiz3GFkBCfKnw_uI/edit?usp=sharing this document.]
== Access and Training ==
== Access and Training ==
To coordinate users who want to use the Thunderlaser, we have a '''[https://docs.google.com/spreadsheets/d/1duLCMRanZG8HIpx8giNqbI8BmCgQdSYvtvaprxQamZU/edit#gid=0 sign-up sheet]''' online. Reserve your time there. If nobody is signed up and you come to use it, it is first-come, first served, but often members will let you do a quick cut. If you go to the sheet and the dates are wrong, simply change the stat date at the top and all the other dates will update. Use Monday as the first day so the chart runs until next Sunday. But be sure to delete old reservations from the previous week.
Access to the Laser Cutter requires training from a qualified member.   
Access to the Laser Cutter requires training from a qualified member.   
* Read the [https://docs.google.com/document/d/13WMfu0ts9ypuLjlHUEr3OU-L-m4Y7BcTDGmELzT-KaE/edit#heading=h.nj23sjpj5u97 HackRVA Laser Training].
* Read the [https://docs.google.com/document/d/1OhgI_H_MzpebNklJVHJKU3PouQFS7xFjsurPLbF5Yhg/edit HackRVA Laser Cutter Basics]
* Watch the [https://www.youtube.com/watch?v=oBnLN1JK7vs&list=PLefkkgeFSY-oZM23PSZszpl3bg8-lu6R2 Training Video Playlist].
* Watch the [https://www.youtube.com/watch?v=oBnLN1JK7vs&list=PLefkkgeFSY-oZM23PSZszpl3bg8-lu6R2 Training Video Playlist].
* Schedule a certification with a trainer by asking on the [https://hackrva.slack.com/messages/C792GJH0F laserrats] channel on Slack.
* Watch the [https://www.youtube.com/watch?v=ZqIU8yAobkc vinyl test video.]
* Schedule a certification with a trainer by asking on the [https://hackrva.slack.com/messages/C792GJH0F Thunderlaser] channel on Slack. Anyone who has been certified to use the laser can train other members.
* Laser Certification Doc [https://docs.google.com/document/d/13WMfu0ts9ypuLjlHUEr3OU-L-m4Y7BcTDGmELzT-KaE/edit#heading=h.nj23sjpj5u97 HackRVA Laser Training Certification].


== Helpful Links ==
== Helpful Links ==
Line 36: Line 64:


More Thunder Laser information:<br />
More Thunder Laser information:<br />
[https://www.thunderlaserusa.com/thunder-laser-support/knowledge-base/ Thunder Laser Knowledge-Base]
[https://support.thunderlaserusa.com/ Thunder Laser Support]
 
For reference, our exhaust fan is Hon&Guan HF-150PE. 382 CFM. It is vented through the wall to outside.
Lightburn documentation: <br/> [https://github.com/LightBurnSoftware/Documentation/blob/master/README.md https://github.com/LightBurnSoftware/Documentation/blob/master/README.md] <br/>
Lightburn documentation: <br/> [https://github.com/LightBurnSoftware/Documentation/blob/master/README.md https://github.com/LightBurnSoftware/Documentation/blob/master/README.md] <br/>
 
Lightburn basics: <br/> [https://lightburnsoftware.github.io/NewDocs/BeginnerWalkthrough.html?fbclid=IwAR3y7tFbE4qt44b4J24L9yyXC-YcjHQSlSnvm7XYvY80yfGXBL9YxQ8cC-Y Walkthrough] <br/>
Lightburn video tutorials: <br/> [https://lightburnsoftware.com/pages/tutorials https://lightburnsoftware.com/pages/tutorials] <br/>
Lightburn video tutorials: <br/> [https://lightburnsoftware.com/pages/tutorials https://lightburnsoftware.com/pages/tutorials] <br/>
A 30 day trial is available at <br/>[https://lightburnsoftware.com/ lightburnsoftware.com]<br/>
A 30 day trial is available at <br/>[https://lightburnsoftware.com/ lightburnsoftware.com]<br/>
You can buy Lightburn for your own laptop for $30 with a discount code. Ask on Slack. The price is for 1 year. After that, it still works, but it will not update as new versions are released. To set up your copy there is a folder on the desktop of the laser computer with screenshots of the device settings.


Advanced Techniques (ie comparing changing one variable, like Interval or Focus link):<br/>
Advanced Techniques (ie comparing changing one variable, like Interval or Focus link):<br/>
Line 50: Line 79:


Boxes - folding paper or cardboard: [http://www.templatemaker.nl/ www.templatemaker.nl/]<br/>
Boxes - folding paper or cardboard: [http://www.templatemaker.nl/ www.templatemaker.nl/]<br/>
Gears: [http://www.woodgears.ca www.woodgears.ca]<br/>
Gears:  
[http://www.gearotic.com www.gearotic.com]
*[http://www.woodgears.ca www.woodgears.ca]<br/>
*[http://www.gearotic.com www.gearotic.com]


Box finger joints: [http://www.MakerCase.com www.MakerCase.com]
Box finger joints: [http://www.MakerCase.com www.MakerCase.com]
Line 57: Line 87:
Boxes.py - wonderful box designs and more.  Website and plugin [https://www.festi.info/boxes.py www.festi.info/boxes.py]
Boxes.py - wonderful box designs and more.  Website and plugin [https://www.festi.info/boxes.py www.festi.info/boxes.py]


[http://www.SVGNest.com www.SVGNest.com]  - nests shapes for efficient cutting
[http://www.SVGNest.com www.SVGNest.com]  - nests shapes for efficient cutting (Lightburn makes this efficient with use of "Arrange -> Nest Selected" feature, very neat!)
 
Maps: This site lets you create or use styles on Google Maps that can then be used to make files for topo-style maps and cut with the laser. https://snazzymaps.com/
 
A source of free files for laser cutting: [https://www.ameede.com/ Ameede]


These are supplied at a site of a competitor to the ThunderLaser company that makes our system:
Epiloglaser.com “Sample Club”.  Lots of practice projects.<br/>
Epiloglaser.com “Sample Club”.  Lots of practice projects.<br/>
[https://www.epiloglaser.com/resources/sample-club.htm www.epiloglaser.com/resources/sample-club.htm]
[https://www.epiloglaser.com/resources/sample-club.htm www.epiloglaser.com/resources/sample-club.htm]


[https://docs.google.com/document/d/1OhgI_H_MzpebNklJVHJKU3PouQFS7xFjsurPLbF5Yhg/edit HackRVA Laser Cutter Basics]
[https://docs.google.com/document/d/1OhgI_H_MzpebNklJVHJKU3PouQFS7xFjsurPLbF5Yhg/edit HackRVA Laser Cutter Basics]

Latest revision as of 12:47, 26 April 2024

Laser Cutter and Engraver

Thunder Laser

Laser Dabney.jpg

Thunder Laser - Nova 35, 100W from ThunderLaserUSA.com

Bed size: 900mm x 600mm x 230mm (35.4” x 23.6”x 9.1”)

100 Watts of laser power from a CO2 laser at 10.64µ wavelength.

Cuts up to 1/2 inch material.





Materials which can be cut include:

  • Plywood
  • Acrylic
  • Paper, card stock, and poster board
  • Vegetable tanned leather
  • Craft foam
  • Insulation board (the pink or green type with fire retardant)

Most of those can also be etched, meaning an image is burned into the surface. Other materials can be etched, but not cut, like glass, ceramics, or painted metal.

Materials which can not be cut include:

  • Poly-carbonate (it cuts but then melts back together or turns black)
  • Metal (It can burn off the protective paint or anodized color, but the metal will not be affected.)
  • Latex
  • Styrene, styrofoam, (They tend to catch fire, and they also produce lots of sooty residue)

Also, some other materials produce excessive soot, smoke, or fine threads of molten plastic that can clog the exhaust system. The fan is very hard to clean. Please be aware of what your cut is producing!

Chart of Speeds and Power (Starting point settings. Materials vary, and the laser is weaker than when it was new.)

We have a rotary device for engraving mugs, glasses, water bottles, and other cylindrical things. It is the RotoBoss Jr. For instructions, see this document.

Access and Training

To coordinate users who want to use the Thunderlaser, we have a sign-up sheet online. Reserve your time there. If nobody is signed up and you come to use it, it is first-come, first served, but often members will let you do a quick cut. If you go to the sheet and the dates are wrong, simply change the stat date at the top and all the other dates will update. Use Monday as the first day so the chart runs until next Sunday. But be sure to delete old reservations from the previous week.

Access to the Laser Cutter requires training from a qualified member.

Helpful Links

Thunder Laser video tutorials:
http://www.thunderlaser.com/video

More Thunder Laser information:
Thunder Laser Support For reference, our exhaust fan is Hon&Guan HF-150PE. 382 CFM. It is vented through the wall to outside. Lightburn documentation:
https://github.com/LightBurnSoftware/Documentation/blob/master/README.md
Lightburn basics:
Walkthrough
Lightburn video tutorials:
https://lightburnsoftware.com/pages/tutorials
A 30 day trial is available at
lightburnsoftware.com
You can buy Lightburn for your own laptop for $30 with a discount code. Ask on Slack. The price is for 1 year. After that, it still works, but it will not update as new versions are released. To set up your copy there is a folder on the desktop of the laser computer with screenshots of the device settings.

Advanced Techniques (ie comparing changing one variable, like Interval or Focus link):
www.thunderlaser.com/video/advanced-tutorial.html

Vector Graphics: en.wikipedia.org/wiki/Vector_graphics
Image Formats: en.wikipedia.org/wiki/Image_file_formats

Boxes - folding paper or cardboard: www.templatemaker.nl/
Gears:

Box finger joints: www.MakerCase.com

Boxes.py - wonderful box designs and more. Website and plugin www.festi.info/boxes.py

www.SVGNest.com - nests shapes for efficient cutting (Lightburn makes this efficient with use of "Arrange -> Nest Selected" feature, very neat!)

Maps: This site lets you create or use styles on Google Maps that can then be used to make files for topo-style maps and cut with the laser. https://snazzymaps.com/

A source of free files for laser cutting: Ameede

These are supplied at a site of a competitor to the ThunderLaser company that makes our system: Epiloglaser.com “Sample Club”. Lots of practice projects.
www.epiloglaser.com/resources/sample-club.htm

HackRVA Laser Cutter Basics